Fax: (732) 502-9503 535 Prospect St. Pawtucket, RI 02860
Questions? Call Us: (732) 502-9500
  • Blow Molding
    • About Blow Molding
    • Blow Molding vs. Injection Molding
    • Is Blow Molding Right for Me?
    • Molding Capabilities
  • Custom Products
    • Custom Bellows
    • Specialty Containers
    • Thin Wall Products
    • Unique Hollow Objects
  • Why Flexcraft?
  • Case Studies
    • Not Your Household Freezer Bag
    • The Indestructible Bellows
    • Blood Bank Testing Technology
    • Transfusing New Approaches into Flexcraft Philosophy
  • Contact Us
    • Contact Info
    • Careers
    • Request a White Paper

Blow Molding

Blow molding process

The blow molding process

Blow molding makes hollow parts, such as containers or bellows. We create a part by extruding a tube of plastic, called a parison, and then closing a mold on it. We pinch the tube at the bottom, welding it together, and then insert a blow pin in the top, which seals the top of the mold. We then inject air through the blow pin, which inflates the parison to conform to the shape of the mold. The mold opens, and the new part drops out.

Sounds simple, doesn’t it? Actually, to get to the point where the part drops out, our team works through an immense number of design, material, and production variables to create a process that reliably produces parts that do exactly what our clients want and nothing that they don’t.

Designing for Manufacturability

Successful blow molding projects start with our engineers’ involvement early in the development process. Our engineers work with your team to ensure that your part meets functional requirements and is manufacturable with a stable process to ensure consistent results.

Experience with Engineered and Commodity Plastics

Our team of engineers has more than 50 years of combined design experience working with products of all kinds. We work with a wide range of materials:

Engineered Plastics

  • EPET
  • Flexible PVC
  • PETG
  • Polycarbonate
  • Polysulfone
  • PVC
  • Thermoplastic Elastomers

Commodity Plastics

  • EVA
  • SBC
  • Polyethylene
    • HDPE
    • LDPE
    • LLDPE
  • Polypropylene

With these materials, we can achieve an array of functional properties, such as chemical resistance, biocompatibility, flexibility, stiffness, compressibility, memory, and travel.

We enjoy the opportunity to develop new processes or product types, but we are also candid with clients about the feasibility of any project.

Tel: (732) 502-9500
Fax: (732) 502-9503


Corporate Headquarters

50 Flexcraft Drive
Neptune City, NJ 07753

Pawtucket Facility

535 Prospect St.
Pawtucket, RI 02860

  • Blow Molding
  • Custom Products
  • Why Flexcraft?
  • Case Studies
©2020 Flexcraft, All rights reserved. CONTACT US | TERMS OF USE | CAREERS
  • Blow Molding
    • About Blow Molding
    • Blow Molding vs. Injection Molding
    • Is Blow Molding Right for Me?
    • Molding Capabilities
  • Custom Products
    • Custom Bellows
    • Specialty Containers
    • Thin Wall Products
    • Unique Hollow Objects
  • Why Flexcraft?
  • Case Studies
    • Not Your Household Freezer Bag
    • The Indestructible Bellows
    • Blood Bank Testing Technology
    • Transfusing New Approaches into Flexcraft Philosophy
  • Contact Us
    • Contact Info
    • Careers
    • Request a White Paper